Revolution Gear & Axle D60S-FLANGE-KIT Drive Flange Kit for Dana 60 35-Spline

Vehicle Fitment

• Fits vehicles equipped with a Dana 60 axle using 35-spline outer stub shafts (verify spline count, housing and application before purchase).
• Confirmed fitment: 2005-2023 Ford Super Duty (F-250/F-350) Dana 60 & Super 60 front axle applications.

Features

• Complete drive-flange kit for Dana 60 35-spline stub shafts
• Includes drive slugs, aluminum caps, O-rings, hub clip rings, and stainless socket-head cap screws
• Upgrades or replaces factory flange hardware for improved durability and reliability under load
• Precision-machined components ensure optimal fit and alignment
• Designed to handle heavy-duty, off-road, towing and aftermarket builds
• Compatible with stock or upgraded 35-spline outer axle shafts in Dana 60 applications
• Backed by a 2-year limited manufacturer warranty

Specifications

• Application: Dana 60 axle with 35-spline outer stub shafts
• Included hardware: 2x drive slugs, 2x aluminum caps, 2x O-rings, 2x clip/hub rings, 8x stainless socket-head cap screws
• Material: Premium components and fasteners for high-stress use
• Warranty: 2-year limited coverage

Included Components

• 2x Drive slugs
• 2x Aluminum caps
• 2x O-rings
• 2x Hub/clip rings
• 8x Stainless socket-head cap screws

Product Description

The Revolution Gear & Axle D60S-FLANGE-KIT is engineered specifically for Dana 60 axles fitted with 35-spline outer stub shafts - commonly found in heavy-duty truck applications such as 2005+ Ford Super Duty front Dana 60 and Super 60 axles. This comprehensive flange kit gives you premium hardware including drive slugs, aluminum caps, clip rings and stainless screws, enabling a robust, reliable connection that out-performs many OEM flange assemblies.

Installation involves removing the factory flange, cleaning the stub-shaft interface, installing the drive slugs and aluminum caps with proper torque on the stainless cap screws, then validating clip and O-ring fitment. Because this kit is dedicated to Dana 60 35-spline setups, you must verify that your axle uses a 35-spline stub shaft and that your housing and configuration match. The kit does not include the outer axle shafts themselves - it's a flange hardware upgrade. Ideal for built trucks, heavy-towing rigs or off-road platforms where flange strength and reliability are critical.