Borla 140938BC S-Type Cat-Back Exhaust Black Chrome for 22-26 Ford Maverick AWD

Vehicle Fitment

• 2022-2026 Ford Maverick, 2.0L 4-Cylinder EcoBoost, Automatic Transmission, All Wheel Drive (AWD), 4-Door Crew Cab with Short Bed (4'6") - 121.1" Wheelbase

Fitment Notes

• FITS ALL WHEEL DRIVE (AWD) MODELS ONLY - this system is specifically engineered for the AWD Maverick and will NOT fit the Front Wheel Drive (FWD) 2.0L EcoBoost Maverick; for FWD applications see Borla 140937BC (black chrome) or 140937 (chrome)
• Does NOT fit Ford Maverick 2.5L Hybrid - the Hybrid uses a different powertrain layout and exhaust routing
• Designed for the 2.0L EcoBoost 4-cylinder in the Crew Cab with Short Bed (4'6") configuration at 121.1" wheelbase - the only available Maverick cab/bed combination
• Do NOT use Borla Stainless Steel Polish (p# 21499) on the black chrome tips - clean with hot water and a microfiber cloth only
• No drilling, cutting, or welding required - direct bolt-on installation
• Also available with bright chrome tips - see Borla 140938
• Backed by Borla's Million-Mile Warranty
• Made in the USA

Features

• S-Type sound level - a meaningful step above stock with a deep, sporty exhaust note that delivers daily drivability without crossing into aggressive or fatiguing territory; no drone guarantee
• Borla Polyphonic Harmonizer Technology - uses patented units containing pipes of varying diameters and lengths to generate multiple exhaust notes that harmonize and deliver to the muffler, resulting in a clean, rich, full-bodied sound character unique to this system
• Dual truck-side exit configuration - single exhaust with two 3.5" black chrome tips exiting from the same side of the vehicle for a performance-oriented appearance
• Patented straight-through and multi-core muffler technology increases exhaust velocity to add horsepower, torque, and improved throttle response
• 3.5" round black chrome tips on T-304 stainless steel - bold, dark aesthetic that complements the Maverick's compact truck design
• Built entirely from premium austenitic T-304 stainless steel - superior corrosion and heat resistance compared to 409 or aluminized steel
• Mandrel-bent tubing eliminates flow-restricting kinks for maximum exhaust gas flow
• CNC precision manufacturing ensures accurate, confirmed bolt-on fitment for the 2022-2026 AWD Maverick platform
• Pipe diameter: 2.5" - tuned for the 2.0L EcoBoost four-cylinder's flow requirements
• Muffler length: 6"

Specifications

• Series: S-Type
• Sound Level: S-Type - aggressive daily driver tone, no interior drone
• Technology: Polyphonic Harmonizer
• Pipe Diameter: 2.5"
• Muffler Length: 6"
• Tip Size: 3.5" diameter round
• Tip Style: Black chrome on T-304 stainless steel
• Tip Quantity: 2
• Exit Configuration: Truck side (single exhaust, dual exit)
• Drivetrain Compatibility: AWD ONLY
• Material: Austenitic T-304 stainless steel throughout
• Tubing: Mandrel-bent
• Warranty: Million-Mile
• Country of Origin: Made in the USA

Included Components

• 1x Muffler / resonator assembly with Polyphonic Harmonizer units
• Tail pipe assembly with dual 3.5" black chrome T-304 stainless tips (truck side exit)
• All required exhaust clamps and mounting hardware

Product Description

The Borla 140938BC is an S-Type Cat-Back exhaust system engineered specifically for the 2022-2026 Ford Maverick equipped with the 2.0L EcoBoost four-cylinder and AWD drivetrain. This system is AWD-specific - the AWD and FWD Maverick share the same body but use different rear suspension and exhaust routing, requiring separate part numbers. FWD Maverick owners should reference Borla 140937BC instead. The 140938BC delivers Borla's S-Type sound character - noticeably more vocal and performance-oriented than the factory exhaust while remaining comfortable for daily driving, backed by Borla's no-drone guarantee regardless of operating condition.

What distinguishes this system technically is the inclusion of Borla's Polyphonic Harmonizer Technology. Rather than relying on a single straight pipe to feed the muffler, the Polyphonic Harmonizer routes exhaust gases through a series of pipes with varying diameters and lengths before they reach the muffler. This creates multiple exhaust note frequencies simultaneously; when combined inside the muffler, they harmonize into the rich, full-bodied sound character that Borla associates with this technology. The result in the context of the 2.0L EcoBoost four-cylinder - an engine that is not naturally known for a compelling exhaust note - is a meaningful and authentic-sounding upgrade over what the stock system produces. The system exits through dual 3.5" round black chrome tips mounted to T-304 stainless steel, which extend from the truck-side of the Maverick for a clean and aggressive visual statement.

The entire system is built from austenitic T-304 stainless steel using mandrel-bent tubing and CNC manufacturing for a direct bolt-on installation requiring no cutting, drilling, or welding. The 2.5" pipe diameter is matched to the flow requirements of the 2.0L four-cylinder. Borla specifically advises against using their Stainless Steel Polish on the black chrome tips - hot water and a microfiber cloth are the recommended cleaning method to preserve the finish. For owners who prefer a polished chrome look, the same system is available with bright chrome tips as Borla 140938. All Borla systems are made in the USA and backed by the Million-Mile Warranty.