BBK 3510 1-5/8" Shorty Headers Titanium Ceramic 1987-1995 Ford F-150 302 5.0L

Vehicle Fitment

1987-1995 Ford F-150 5.0L V8 302ci

Fitment Notes

• Fits 1987-1995 Ford F-150 equipped with 302ci (5.0L) V8 engine
• Compatible with 2WD and 4WD models
• Direct bolt-on replacement for factory exhaust manifolds
• Designed to work with factory or aftermarket exhaust systems
• Requires stock or stock-style cylinder heads, chassis, steering, and motor mounts
• Aftermarket components may require fitment verification by installer
• 50-State Legal - CARB EO # D-245-16
• Professional installation recommended

Features

• Shorty unequal length header design optimized for Ford 302 V8
• 10-15 horsepower increase over factory exhaust manifolds
• Increased exhaust flow for improved torque and throttle response
• Enhanced exhaust note with throatier sound
• Titanium ceramic coating reduces underhood heat and increases durability
• High-temperature finish resists corrosion and maintains appearance
• CNC mandrel bent tubing ensures smooth unrestricted airflow
• Precision laser-cut flanges for leak-free seal
• Pressure tested to ensure long-term reliability
• Dyno tested to maximize performance potential
• Robotically welded with precision hand finishing
• Designed and manufactured in the USA

Specifications

• Brand: BBK Performance
• Part Number: 3510
• Header Type: Shorty Unequal Length
• Primary Tube Diameter: 1-5/8" (1.625")
• Tube Material: 16-Gauge Steel
• Flange Thickness: 3/8"
• Flange Type: Laser-Cut Die-Stamped
• Construction: CNC Mandrel Bent
• Finish: Titanium Ceramic
• Estimated HP Gain: 10-15 HP
• Emissions: 50-State Legal (CARB EO # D-245-16)
• Weight: 30 lbs
• Country of Origin: USA
• Warranty: 1-Year Limited (Extended Warranty Available)

Included Components

• BBK Performance shorty exhaust headers - left and right (1 pair)
• Exhaust header gaskets (set)
• Header bolts and installation hardware

Product Description

The BBK 3510 Shorty Exhaust Headers deliver proven performance gains for 1987-1995 Ford F-150 trucks equipped with the 302ci (5.0L) V8 engine, adding 10-15 horsepower while producing a deeper, more aggressive exhaust note. Manufactured in the USA, these unequal length headers feature 1-5/8" CNC mandrel bent primary tubes that create smooth, unrestricted exhaust flow compared to the restrictive factory cast iron manifolds. The 16-gauge steel construction with 3/8" thick laser-cut flanges ensures a precision leak-free seal, while robotic welding combined with hand finishing delivers consistent quality. The titanium ceramic coating withstands extreme exhaust temperatures, reduces underhood heat soak, and resists corrosion for long-lasting appearance and performance. Every header is pressure tested and dyno validated to ensure real-world reliability. Designed as a direct bolt-on replacement, the kit includes all necessary gaskets and hardware for a complete installation. CARB certified (EO # D-245-16) for 50-state legal operation, backed by BBK's 1-year limited warranty with optional extended coverage available.